Honeycomb Cutting Board

This cutting board is going to be a Christmas gift for Kassi. We are currently in the middle of building a coffee table for her new apartment and so I thought I would use the maple and walnut scraps from that project to make her something useful.

The board is going to be maple end grain with walnut honeycomb inlays. I started out by gluing up the edge grain boards:

HCB1

And then cutting that board into strips and flipping and re-gluing to create the main end grain cutting board:

HCB2

I then CNC milled the hexagonal pockets out of the board that will later take the walnut hexagon inlays:

HCBCam1

And then milled the 33 hexagon inlays:

HCB3

And glued those into the previously milled pockets:

HCB4

And lots and lots of sanding. (I should have been smarter about the thickness of the hexagonal inserts. I was also too afraid to use the block plane on that end grain since the sides of the inserts weren't well supported from breaking out.)

HCB5

After all of that sanding I trimmed the sides to the proper width and length, routed in some handles and finished with mineral oil:

HCB6

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